Module also offered within study programmes:
General information:
Name:
Corrosion and Corrosion Protection
Course of study:
2017/2018
Code:
OM-1-703-s
Faculty of:
Foundry Engineering
Study level:
First-cycle studies
Specialty:
-
Field of study:
Injection Molding Engineering
Semester:
7
Profile of education:
Academic (A)
Lecture language:
English
Form and type of study:
Full-time studies
Responsible teacher:
prof. dr hab. Banaś Jacek (jbs@agh.edu.pl)
Academic teachers:
prof. dr hab. Banaś Jacek (jbs@agh.edu.pl)
Module summary

Description of learning outcomes for module
MLO code Student after module completion has the knowledge/ knows how to/is able to Connections with FLO Method of learning outcomes verification (form of completion)
Social competence
M_K001 Student will improve his/her ability to find information and its presentation. M1A_K01 Presentation
Skills
M_U001 the student will be able to predict the risk of corrosion and prevent it. M1A_U35 Presentation
Knowledge
M_W001 Student will acquire knowledge about the corrosion types, mechanisms of corrosion, corrosion damage. M1A_W10 Involvement in teamwork,
Presentation,
Activity during classes
M_W002 student will acquire knowledge about selection of materials and corrosion protection of systems at the design stage as well as the protection and improvement of corrosion resistance for systems already in operation. M1A_W10
FLO matrix in relation to forms of classes
MLO code Student after module completion has the knowledge/ knows how to/is able to Form of classes
Lecture
Audit. classes
Lab. classes
Project classes
Conv. seminar
Seminar classes
Pract. classes
Zaj. terenowe
Zaj. warsztatowe
Others
E-learning
Social competence
M_K001 Student will improve his/her ability to find information and its presentation. - - - - - + - - - - -
Skills
M_U001 the student will be able to predict the risk of corrosion and prevent it. + - - - - + - - - - -
Knowledge
M_W001 Student will acquire knowledge about the corrosion types, mechanisms of corrosion, corrosion damage. + - - - - - - - - - -
M_W002 student will acquire knowledge about selection of materials and corrosion protection of systems at the design stage as well as the protection and improvement of corrosion resistance for systems already in operation. + - - - - + - - - - -
Module content
Lectures:
Corrosion and Corrosion Protection

Corrosion mechanism of iron-group metals In active and prepassive state. Corrosion of cast alloy and constructive steel in water solutions. Atmospheric corrosion. Low alloyed steel – effect of alloying elements. Stainless steel. Influence of microstructure of cast alloy and steel on corrosion resistance.Passivation of alloys of iron-group metals. Effect of alloying elements and microstructure. Local corrosion of alloyed steels. Stress corrosion. Acid brittleness.Effect of chemical composition and microstructure of copper alloys on corrosion resistance in water solutions of salts and in atmosphere.Effect of chemical composition and microstructure of aluminum alloys on corrosion resistance in water solutions of salts and in atmosphere. Electrochemical role of structural heterogenity – galvanic micro- and macro cells. Mechanism of corrosion of magnesium alloys. Effect of alloying elements and microstructure.General principles of selection of chemical composition and heat treatment of iron alloys for obtaining optimal corrosion resistance in acidic, neutral and alkaline water solutions, organic environments, molten salts. Influence of temperature, foulants (F-,Cl-, H2S, CO2). Convertible coatings. Formation of decorative surface products. Galvanic coatings. Anticorrosive and decorative properties of galvanic coatings. Types of anticorrosive and decorative coatings. Chemical techniques of metallic coatings formation. Examples of metallic coatings application. Types of convertible coatings: chromate, phosphate, silicate coatings. Types of decorative coatings formation. Electrochemical and chemical aging of metallic surface (artificial patine). Modern techniques of applying protective coatings (sol-gel, PVD, CVD). Techniques of applying semiconductor materials on metallic surface (electrochemical, vacuum techniques

Seminar classes:
Corrosion and Corrosion Protection

Seminar embraces presentation of student’s reports concerning corrosion.
Preffered subjects:
- Pourbaix diagram for determined metals in water solutions of electrolytes,
- selection of corrosion resistant alloy for pumps and pipelines working in high mineralized water (brine)’
- selection of corrosion resistant alloy for oil and gas pipelines,
- selection of corrosion resistant alloy for apparatus working in hot sulphuric acid,
- selection of corrosion resistant alloy for apparatus working in hot nitric acid,
- selection of corrosion resistant alloy for apparatus working in hot alkali,
- selection of corrosion resistant alloy in acidic anhydrous organic solutions.
Labory classes embraces: Electrochemical polarization. Electrochemical polishing of 18/8 steel. Polishing, anodisation and decorative colouring of aluminum. Passivation and oxidation of carbon steel. Chemical polishing and patination of copper alloys. Phosphorating of carbon steel. Galvanic and chemical nickel plating of constructive steel. Zinc plating of constructive steel. Formation of silicate coating by sol-gel technique.

Student workload (ECTS credits balance)
Student activity form Student workload
Summary student workload 82 h
Module ECTS credits 3 ECTS
Realization of independently performed tasks 14 h
Contact hours 2 h
Preparation for classes 14 h
Preparation of a report, presentation, written work, etc. 7 h
Participation in lectures 30 h
Participation in seminar classes 15 h
Additional information
Method of calculating the final grade:

The final evaluation is the evaluation of presentation.

Prerequisites and additional requirements:

Completion of the Chemistry I and II course

Recommended literature and teaching resources:

1. M. Pourbaix: Lectures on electrochemical corrosion. NACE International, Houston 1995,
2. G. Wranglen: Introduction to corrosion and protection of Metals, Chapman & Hall,. London, 1985
3. Pierre R. Roberge: Handbook of Corrosion Engineering, ed. by Mc Graw-Hill, N.York 2000,
4. R. Winston Revie: Uhlig’s Corrosion Handbook, Electrochemical Society Series, ed. by John Wiley & Sons Inc. N.York 2000.

Scientific publications of module course instructors related to the topic of the module:

J. Banaś, B. Mazurkiewicz, W. Solarski, M. Pawlikowski, Corrosion of chromium alloyed steel and cast iron in aggresive geothermal water, Surface Engineering, 2A’ 2005, str. 21-26.
J. Banaś, U. Lelek-Borkowska, B. Mazurkiewicz, W. Solarski, Effect of CO2 and H2S on the Composition and Stability of Passive Film on Iron Alloys in Geothermal Water, Electrochim. Acta, 52, pp. 5704-5714, (2007)
V. Vignal, H. Krawiec, J. Banaś, The use of microcapillary techniques to study pitting corrosion of metallic alloys, Les Annales de Chimie/Science des Matériaux, 33 (1), pp. 123-132 (2008)
J. Banaś, B. Stypuła , K. Banaś, J. Światowska-Mrowiecka, M. Starowicz, U. Lelek-Borkowska, “Corrosion and passivity of metals in methanol solutions of electrolytes”, Journal of Solid State Electrochemistry, vol. 13, no. 11 (2009), pp. 1669-1679

Additional information:

None